Building an Adirondack Guideboat-Talking tacks

I am now fully aware of what holds a traditionally built Adirondack guideboat together.  It may not be what first comes to mind.  I am often asked at the Museum if a guideboat is glued together.  When I say “No, no glue or adhesives are used in building a traditional guideboat” there is often a puzzled look on the questioner’s face.  How can that be?  We are so used to modern adhesives, epoxies and such, that make our life so much easier.

Back 160 years ago there were no epoxies.  Guideboat builders could not depend on the glues available back then to withstand the rigors of immersion in water for hours.  So they devised another way to tightly join the feather laps in their boats; tacks.  They simply drove lines of tacks spaced closely together along the lap joint and then clinched them (drove them against a backing iron so that they would bend back on themselves and form a sort of rivet). They drove staggered double rows, one row from the outside of the hull toward the inside and one row from the inside to the outside.

Tacks were easy to obtain back then.  Making shoes alone took large quantities.  That’s not the case today.  Today the only supplier of tacks that I know is John Wilson, who makes oval Shaker boxes.  Thank goodness these boxes require tacks otherwise traditional guideboat building may not be possible today.  John sells annealed copper tacks of various sizes from very small ones to ones that are quite large.   I was only interested in two sizes; No. 2 and No. 2 1/2 for building my boat.  The difference between the two sizes is:

No. 2-length 1/4″, head dia. 1/8″  count per oz.-375/oz.

No. 2 1/2 length 5/16″ head dia. 3/16″ count per oz.- 200/oz.

Two tack sizes, No. 2 and No. 2 1/2
Two tack sizes, No. 2 (right) and No. 2 1/2

Generally you want the tack length to be 1/16 longer than the thickness of the planking so that it clinches nicely.  In my case the planking was a little thicker than 3/16″ so I chose the No. 2 1/2 size tacks.  The tack head when using this size shows off well when you have row upon row of them on the hull.  As I think Joe Namath said “When you got it flaunt it”.  But I did add some extra weight to the hull, about 10 oz. , than if I had used No. 2 tacks.  I don’t think I’ll notice the extra weight.

John’s address is: John Wilson, 406 E. Broadway Hwy., Charlotte, MI 48813.  Phone (517) 543-5325.

John is an old fashioned trusting guy.  When you order from him he will send you the goods with no prepayment.  He says “Just send me the amount on the invoice when the tacks arrive”.

You’ll need some special tools to drive and clinch annealed copper tacks.You need to start by opening a pilot hole using an awl.  Since these tacks have a triangular cross section it is good to use an awl that also has a triangular cross section.

Close up of annealed copper tacks showing triangular cross section of shaft.
Close up of annealed copper tacks showing triangular cross section of shaft.

The tacks then have to be “stuck” into the pilot hole.  This is a tedious task and one that the old time builders with families employed their kids to help them with.  I am told that a kid would get the princely sum of 5 cents a round of planking to stick tacks.  To give some perspective, there are a total of 3972 tacks in the boat I am now building.

You will need a tack hammer and a clinching iron too.  You can use a clinching iron made of iron but iron leaves black smudges on the wood wherever it touches the planking.  It is better to pay the extra money for one made of bronze, which doesn’t leave smudges.

Tools for driving and clinching tacks.
Tools for driving and clinching tacks.

At the top of the photo is a make shift clinching iron made from a slick that has had its handle removed.  It is great for getting into tight spots.  Its use will come up again.

 

Building an Adirondack Guideboat-Attaching the Painter Rings

When I was a kid of six or  seven my parents owned a sleep-on-board sailboat on the Chesapeake Bay.  I remember many happy times spent on that boat.  One of my favorite things to do was to row its dingy.  It was a small rowboat and apparently just the right size for me because I only remember that I could go just about anywhere I wanted with ease.

That is where I became acquainted with the word “painter”.  The painter is the line attached to the dingy that you used to tie it up when you were finished using it.  I also learned that a point of etiquette was not to allow the painter to drag in the water while you were out and about.  Any captain that that allowed that breach of etiquette was branded as a poor seaman indeed.

Painter rings are really handy things to have on a guideboat.  With the painter attached they allow you to tie up at a dock or pier or to easily drag the boat out of the water and onto the beach.  They also enable you to tie your boat down securely when car topping it.  And, they add an attractive accent to the boat

Painter rings
Painter rings

I purchased the above rings from Island Falls Canoe in Atkinson, Maine (207) 564-7612.  They cost $25 each but I felt they were well worth it.  The painter rings I had used with my previous boats are smaller and do not show off as well as these.

To mount the rings you need to drill a 3/16″ dia. hole through the top portion of the stem above where the stem band ends.  You will need a drill bit that is longer than normal because the stem is still rather thick even near the top.  The trick is to square up the drill so the hole runs parallel to the sides of the stem.  If the hole wanders right or left you can get into real trouble.  That is because you have to open up the hole on inside of the stem.  The threaded portion of the painter ring fastener just isn’t long enough to go entirely through the stem.  You need to drill a 5/8″ hole from the inside about 1/2″ deep into the stem so that you can get a washer and nut on the threaded portion. If the hole is not squared up you could see daylight!

See the photo below showing the painter ring fastener and the enlarged hole.

Hole drilled on the inside of the stem to accommodate the painter ring fastener.
Hole drilled on the inside of the stem to accommodate the painter ring fastener.

 

The trick now is to get the washer and nut onto the threaded portion of the painter ring fastener.  I tried several strategies and finally wound up putting some scotch tape sticky side out on a rod and sticking the nut to it.

Nut stuck to scotch tape on a rod,  I can now screw it onto the end of the painter ring fastener.
Nut stuck to scotch tape on a rod.  I can now screw it onto the end of the painter ring fastener.

You will need to drill a 1/8″ hole on the forward side of the stem that the other end of the U-shaped fastener fits into.  Then fasten everything down tight and you are good to go.

Mounted painter ring.
Mounted painter ring.

Building an Adirondack Guideboat-More on wales

Once the hull was off the builder’s jig and right-side up it was obvious that the wales needed attention.  They fit tightly to  the sheer plank when viewed from the upside-down position.  But when viewed from topside there were gaps of 1/16″ to 1/8″ between the wale and the plank at several places.

This is easy to remedy.  Wherever there was a gap, I removed the fasteners holding the wale to the hull and clamped the wale as tightly to the hull as I could.  You can see the setup in the photo below.  Then I refastened the wale.

Wale being clamped to remove a gap between the wale and the sheer plank.
Wale being clamped to remove a gap between the wale and the sheer plank.

There were several places where the sheer plank stood above the wale.  These need to be cut back so that they are even with the top surface of the wale.  I found the best way to do this was to use a chisel and follow it up with a sanding long board.

Trimming the sheer plank to so that it meets the top surface of the wale.
Trimming the sheer plank to so that it meets the top surface of the wale.

Now things get really tricky.  The hood (stem) ends of the wales have to be cut off and shaped to fit nicely to the stem.  This is difficult for several reasons; 1) the wale is standing off from the stem so it is hard to determine where to make a cut, 2) the stem cross section is triangular in shape at this point and may be somewhat rounded as well, 3) the wales are coming into the stem slightly rotated off the perpendicular.

I found the best way to judge where to cut the ends of the wales was to use what I call a “toggle”.  It is a piece of stock the same width as the wale and about 12″ to 18″ long.  It is placed right on the sheer plank with its forward end right at the stem rabbett.  Once in position, you swing the toggle out to the wale and use its end to mark where the cut starts. Perhaps the photo below shows better what I am trying to convey.

The wale toggle is up against the stem rabbett.  It is swung out to the wale and a line drawn along its end to indicate where to start cutting off the wale.
The wale toggle is up against the stem rabbett. It is swung out to the wale and a line drawn along its end to indicate where to start cutting off the wale.

Now, how to complete laying out the wale joinery?  The next step is to take a piece of stock that will delineate a line parallel to the stem. This line will start at the inside edge of the line you just marked off on the wale.  Again, a photo may be worth a thousand words.

Laying out the cut off of the wale end.
Laying out the cut off of the wale end.

This will get you in “the ball park” for making the cut.  It will take some patience and time to get the job done.  Two of my cuts came darn close but the others required some fiddling around.

The last job is a minor duty.  The top of the sheer plank should be fastened to the wale at each rib station.  This is done by centering a #4 X 5/8″ screw at each rib station and about 1/4″ down as shown below.

Securing the sheer plank.
Securing the sheer plank.

Building an Adirondack Guideboat-off the jig!

That long anticipated moment finally arrives.  After months of planking, a milestone is passed.  The hull is now ready to come off the jig and be set right side up.

Why is this such a moment of trepidation for the builder?  I have been working blind as far as the other side of the hull is concerned.  Sure I can scrunch down and look up under the hull to see how things are going.  Or, I can take a mirror to see if planks are mating as well as I hope.  But none of these stop gap measures will really tell me how the other side of the hull is shaping up.  It is frustrating and I have to assume that if things look good on the side I can see then the other side is OK too.

Some of the old time boat builders got around this problem of working blind by having a sort of a builder’s jig  “rotisserie” whereby they could turn the hull under construction 180 degrees to view both sides of the hull.  In a photo of the Parson brother’s shop one of their boats under construction is suspended on long poles from a high ceiling.  It appears that these builders could pivot their hulls around the posts so that they could work on both sides while planking.

It is interesting to see that at least five men were employed in the Parson’s enterprise.  Each man may have been assigned a special task that best suited his talent.  One may have done planking while another may have gotten out ribs.  For example, the man on the left of the photo is making an oar.  Faintly seen through the open door in the very rear of the shop is a man holding a guideboat in the tradition fashion via yoke on his shoulders.  I found this a rather amusing sideline to the photo.

A view of the Parson's Brother's shop taken around the turn of the century.  Note the guideboat suspended from the ceiling.
A view of the Parson’s Brother’s shop taken around the turn of the century. Note the guideboat suspended from the ceiling.

Well, how did the “dark side” of my hull look?  I detached the hull from all the bracing and fasteners securing it to the jig.  Then a friend helped me lift the hull off the jig and place it on a set of padded saw horses.

I was pleased with what I saw.  The plank joinery was tight with only a few spots were the planks didn’t mate exactly.  Better yet, there were no gaps where the planks and ribs meet.  I was quite happy with the results.

Using a bathroom scale we weighed the hull.  It came in at 47.8 lbs.  That is just about right for a hull at this stage of construction. By the time I add the decks, the “furniture”, the oar straps, and finish the varnishing she’ll come in at the mid 50’s to 60 lbs.

Below is a photo of the hull free of the jig.

Hull is free of the builder's jig, seen in the background.
Hull is free of the builder’s jig, seen in the background.